Paint shops – Automotive

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SANFOG SYSTEMS

Industrial systems for automatic humidity control

  • Optimum humidity in course of coat application
  • Proper humidification can safe paint costs
  • Efficient micro-dust elimination with fine water sprayed
  • Less cracked varnish
  • Less uneven surface
  • World quality SANFOG patent
SANFOG SYSTEMS

Technology

Snap evaporation

Cooling is based on the theory of evaporation with the cold water absorbing ambient heat and using this energy for evaporation. The equipment uses special nozzles for “mist” forming with water drops absorbing as much ambient heat as possible before they totally evaporate. This method is known as “snap evaporation” meaning that water vapour can reduce ambient temperature by 10-15°C without any chemicals or other harmful substances and eliminate the feeling of wetness.

High-pressure system

Their working pressure is up to 130 bar. High-pressure system consists of a filter, high-pressure pump and distribution line, and/or special equipment such as SkyMist Spray Unit, Fan Coil Unit, Elimist, Spray Nozzle Fan.

Water filtration

Using various filters for coarse dirt, softening equipment or complex reverse osmosis with membrane filters, we are able to supply water to our humidifying system ensuring minimum care for spray nozzles, which have a hole smaller than the diameter of a human hair.

Ecological technology

All SANFOG systems are considered to be GREEN TECHNOLOGY because they do not use any cooling medium so no leakage of cooling gases depleting the ozone layer may occur. The system with the capacity of 100l/hour delivers the cooling output of 64kW consuming only 0.6kW.

SANFOG SYSTEMS INDUSTRIAL HUMIDIFICATION

Use in the paint industry

Optimum humidity secures standardised processes, high production quality and lower costs in the various areas of the automotive industry as well as for many automotive industry suppliers:

Electrostatics

Electronic equipment, PCBs, components and data are all very sensitive to electrostatic discharges. The electrostatic charge will be higher, the lower the humidity in the room is. At a humidity of 55%, conductivity of air and material surfaces in the automotive industry are increased to a point where the electrical charges can be discharged easily. Controlled air humidification ensures the quality and protects against belated claims (IBNR) related to sensitive automotive equipment.

Paint lines

A sufficiently high degree of humidity prevents early evaporation of water-soluble paint. Paint colours can therefore be optimally transferred to the vehicle body. Consistently high surface quality with a perfect finish is the result of an optimum humidity of 70%.

Grinding processes

Added air humidification binds dust and reduces the dust attraction on the surfaces. In addition, an optimised humidity level also lowers the risk of dust explosions. In very warm production areas the air humidification cools the ambient air and creates a pleasant and healthy indoor climate for the automotive industry.

SANFOG SYSTEMS INDUSTRIAL HUMIDIFICATION

Use in the paint industry

Optimum humidity secures standardised processes, high production quality and lower costs in the various areas of the automotive industry as well as for many automotive industry suppliers:

Electrostatics

Electronic equipment, PCBs, components and data are all very sensitive to electrostatic discharges. The electrostatic charge will be higher, the lower the humidity in the room is. At a humidity of 55%, conductivity of air and material surfaces in the automotive industry are increased to a point where the electrical charges can be discharged easily. Controlled air humidification ensures the quality and protects against belated claims (IBNR) related to sensitive automotive equipment.

Paint lines

A sufficiently high degree of humidity prevents early evaporation of water-soluble paint. Paint colours can therefore be optimally transferred to the vehicle body. Consistently high surface quality with a perfect finish is the result of an optimum humidity of 70%.

Grinding processes

Added air humidification binds dust and reduces the dust attraction on the surfaces. In addition, an optimised humidity level also lowers the risk of dust explosions. In very warm production areas the air humidification cools the ambient air and creates a pleasant and healthy indoor climate for the automotive industry.

A few facts about SANFOG SYSTEMS

SANFOG SYSTEMS are designed and created to improve the quality of your work and production environment.
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reduces electrostatics and flying dust
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reduces deformation and cracking of materials
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reduces short-term sickness absence
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increases productivity of people and machines
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lower operating costs compared to steam humidifiers
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hygienic and safe working conditions
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modular system that offers the possibility of expanding the piping system with additional units
REFERENCES

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